This page documents our Design and Build Progress. Newer progress will be toward the top, older images will archive towards bottom. Click on any photo to see an enlarged version.
smallfabsmile.mov
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medfabsmile.mov
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bigfabsmile.mov
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fablipsdark.jpg
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Subtle, small smile |
medium Smile |
Big smile |
Lip color, current (dark) |
fablipsmed.jpg
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fablipslight.jpg
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IMG_9390mod.jpg
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IMG_9391.JPG
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Lip color, possible (medium) |
Lip color, possible (light) |
Dress, t-shirt progress |
Dress, t-shirt progress |
IMG_9392.JPG
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IMG_9393.JPG
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IMG_9394.JPG
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IMG_9395.JPG
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Dress, t-shirt progress |
Dress, t-shirt progress |
Dress, t-shirt progress |
Dress, t-shirt progress |
IMG_9396.JPG
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IMG_9397.JPG
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IMG_9399.JPG
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9383.mov
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Dress, t-shirt progress |
Hair tangle test: Before |
masking legs for painting |
Fabric+foam mouth tests |
9384.mov
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9385.mov
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9386.mov
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9387.mov
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9388.mov
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IMG_9373.JPG
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IMG_9374.JPG
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IMG_9375.JPG
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Right arm, finished painting |
Right arm, finished painting |
final bondoing, sanding on legs |
IMG_9378.JPG
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IMG_9379.JPG
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fullmovetest9321as.mov
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fullmovetest9321bs.mov
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painting the torso |
sewing up a fabric+foam pair of lips |
1st movement test-needs a lot of mods and tweaks |
1st movement test-needs a lot of mods and tweaks |
handmovtest.mov
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IMG_9343.JPG
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IMG_9344.JPG
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IMG_9345.JPG
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Painting an arm |
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IMG_9346.JPG
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IMG_9347.JPG
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IMG_9348.JPG
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IMG_9350.JPG
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Hands starting to get base coats |
painting the other arm |
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IMG_9351.JPG
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IMG_9352.JPG
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IMG_9355.JPG
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IMG_9356.JPG
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foam "pouf" to give her hair more body |
hair wefts made |
hair wefts made |
IMG_9357.JPG
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IMG_9358.JPG
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IMG_9359.JPG
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IMG_9361.JPG
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hair wefts made |
hair wefts made, colors to blend |
sorting colors |
blending colors |
IMG_9362.JPG
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IMG_9363.JPG
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IMG_9366.JPG
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IMG_9367.JPG
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rubber strips for heading the wefts |
fibers to be blended in |
making the straps to her dress |
cutting material for t shirt |
IMG_9368.JPG
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revisedillusfinalhair+dress.jpg
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IMG_9265.JPG
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IMG_9270.JPG
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hair/fiber and fabric central |
Revised illustration of hair and dress...comments, please! |
Head mounted on body |
head mounted on body |
mlg1stheadtests.mov
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IMG_9249.JPG
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IMG_9248.JPG
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IMG_9259.JPG
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First head test |
Tshirt trim choices, Dress, and T-Shirt material |
Sock trim choices and sock material |
Mockup of Final "pouf" design in fabric, more finessed (Wed Apr 14) |
IMG_9241.JPG
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IMG_9242.JPG
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IMG_9237.JPG
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IMG_9238.JPG
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Mockup of Final "pouf" design in fabric |
Mockup of Final "pouf" design in fabric |
Shoe Color Choices (our fave is "B", because it is the most supple) |
Shoe Color Choices (our fave is "B", because it is the most supple) |
IMG_9239.JPG
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IMG_9240.JPG
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IMG_9251.JPG
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IMG_9252.JPG
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Shoe Color Choices (our fave is "B", because it is the most supple) |
Shoe Color Choices (our fave is "B", because it is the most supple) |
Eye on right is new, painted on outside, as per Brent |
Eye on right is new, painted on outside, as per Brent |
IMG_9253.JPG
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IMG_9255.JPG
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IMG_9256.JPG
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IMG_9257.JPG
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Eye on right is new, painted on outside, as per Brent |
Eye is new, painted on outside, as per Brent |
Eye is new, painted on outside, as per Brent |
Older eye, painted on inside of clear acrylic globe |
IMG_9244.JPG
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IMG_9243.JPG
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IMG_9245.JPG
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IMG_9246.JPG
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Eyes all the way open |
Eyes normal |
eyes closing |
eyes closed |
mlgblinktest.mov
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IMG_9214.JPG
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IMG_9222.JPG
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IMG_9223.JPG
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Eyeblink test |
Final choice for Hair Color: "D", on the left |
Torso coated in primer; when dry, will sand and paint |
Legs getting coated in primer; when dry, will sand and paint |
IMG_9224.JPG
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IMG_9225.JPG
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IMG_9226.JPG
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IMG_9227.JPG
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Legs getting coated in primer; when dry, will sand and paint |
Legs getting coated in primer; when dry, will sand and paint |
Legs getting coated in primer; when dry, will sand and paint |
Legs getting coated in primer; when dry, will sand and paint |
IMG_9230.JPG
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IMG_9231.JPG
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IMG_9232.JPG
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IMG_9233.JPG
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Inside of head mold; fiberglass+resin layers setting |
Inside of head mold; fiberglass+resin layers setting |
Inside of head mold; fiberglass+resin layers setting |
Lower mouth/jawpiece out of the mold (white gelcoat+fiberglass+resin) |
IMG_9104.JPG
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normal smile.jpg
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bwmouth.mov
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IMG_9075.JPG
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Striking a pose... |
Normal appearance (before slitting mouth) |
Black & white version of original mouth test |
First day out for truss, using neighbor's forklift, (only goes to 16ft hi at forks; our Telehandler will go to 18' 6" at forks) |
IMG_9076.JPG
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IMG_9077.JPG
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IMG_9078.JPG
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IMG_9079.JPG
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First day out for truss, using neighbor's forklift, (only goes to 16ft hi at forks; our Telehandler will go to 18' 6" at forks) |
First day out for truss, using neighbor's forklift, (only goes to 16ft hi at forks; our Telehandler will go to 18' 6" at forks) |
First day out for truss, using neighbor's forklift, (only goes to 16ft hi at forks; our Telehandler will go to 18' 6" at forks) |
First day out for truss, using neighbor's forklift, (only goes to 16ft hi at forks; our Telehandler will go to 18' 6" at forks) |
MVI_9068.mov
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MVI_9069.mov
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MVI_9070.mov
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MVI_9071.mov
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De-voluptuized, more wooden appearance, still overlapping "shingles, but most are fixed except for corners |
De-voluptuized, more wooden appearance, still overlapping "shingles, but most are fixed except for corners |
Her right side of mouth; less "stretching" and more "revealing" |
Her left side of mouth, more "stretching", less "revealing" |
MVI_9072.mov
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MVI_9057.mov
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MVI_9058.mov
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MVI_9059.mov
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De-voluptuized, more wooden appearance, still overlapping "shingles, but most are fixed except for corners |
more subtle mouth test; upturned corners only, various levels of speed, movement |
more subtle mouth test; upturned corners only, various levels of speed, movement |
more subtle mouth test; upturned corners only, various levels of speed, movement |
MVI_9060.mov
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MVI_9061.mov
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IMG_9050.JPG
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IMG_9051.JPG
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more subtle mouth test; upturned corners only, various levels of speed, movement |
more subtle mouth test; upturned corners only, various levels of speed, movement |
Revised sculpture: hollows filled in, chin pared down a tad, harder lines smoothened |
Revised sculpture: hollows filled in, chin pared down a tad, harder lines smoothened |
IMG_9052.JPG
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IMG_9053.JPG
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IMG_9054.JPG
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IMG_9055.JPG
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Revised sculpture: hollows filled in, chin pared down a tad, harder lines smoothened |
Revised sculpture: hollows filled in, chin pared down a tad, harder lines smoothened |
Revised sculpture: hollows filled in, chin pared down a tad, harder lines smoothened |
Revised sculpture: hollows filled in, chin pared down a tad, harder lines smoothened |
IMG_9056.JPG
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IMG_9062.JPG
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IMG_9063.JPG
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IMG_9064.JPG
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sculpture's lips |
hand + elbow joint |
hand joint |
hand joint |
IMG_9065.JPG
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MVI_9046.mov
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MVI_9047.mov
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MVI_9048.mov
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hand joint |
Initial mouth tests |
Initial mouth tests |
Initial mouth tests |
New Dress Little Giant.jpg
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Hairstyle A Little Giant.jpg
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Hairstyle B Little Giant.jpg
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sampleEhairwaft.MOV
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New Dress design |
New Hairstyle "A" |
New Hairstyle "B" |
Sample hair E, wafting |
IMG_9010.JPG
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IMG_9012.JPG
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IMG_9013.JPG
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IMG_8982.JPG
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Paint sample, less yellowy, less pinky, more ash/beige/brown in tone (compared with prev. test) |
Paint sample, less yellowy, less pinky, more ash/beige/brown in tone (compared with prev. test) |
Paint sample, less yellowy, less pinky, more ash/beige/brown in tone (compared with prev. test) |
Body shells loosely placed together |
IMG_8983.JPG
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IMG_8989.JPG
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IMG_8987.JPG
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IMG_8991.JPG
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Body shells loosely placed together |
Body shells loosely placed together |
Body shells loosely placed together |
Body shells loosely placed together |
IMG_8992.JPG
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IMG_8995.JPG
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IMG_8996.JPG
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IMG_8999.JPG
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Body shells loosely placed together |
Leg shells stacked loosely (not on armature yet) with 6 ft. Male as reference |
Leg shells stacked loosely (not on armature yet) with 6 ft. Male as reference |
Laying out gussets |
IMG_9000.JPG
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IMG_9001.JPG
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IMG_9006.JPG
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IMG_9003.JPG
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Welding the main above-forks box/truss base |
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Gussets ready for grinding after plasma cutting |
Grinding gussets after plasma cutting |
IMG_9004.JPG
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IMG_9005.JPG
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IMG_9007.JPG
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IMG_9008.JPG
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Gussets ready for drilling |
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Working on the lip plates |
cleaning up the sculpture |
IMG_9009.JPG
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IMG_8910.JPG
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foamhairwaft031810.MOV
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IMG_9016.JPG
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Leg shell parts |
First show of sculpture |
Handcrafted foam hair, re-cut, wafting |
Handcrafted foam hair, re-cut, wafting |
IMG_9017.JPG
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IMG_9018.JPG
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IMG_9019.JPG
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IMG_8911.JPG
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Handcrafted foam hair, re-cut, wafting |
Handcrafted foam hair, re-cut, wafting |
Handcrafted foam hair, re-cut, wafting |
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IMG_8913.JPG
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IMG_8914.JPG
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IMG_8915.JPG
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IMG_8916.JPG
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IMG_8917.JPG
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IMG_8918.JPG
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IMG_8919.JPG
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IMG_8920.JPG
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IMG_8921.JPG
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IMG_8922.JPG
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IMG_8923.JPG
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IMG_8924.JPG
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IMG_8925.JPG
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IMG_8926.JPG
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IMG_8927.JPG
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IMG_8928.JPG
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IMG_8929.JPG
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IMG_8930.JPG
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IMG_8931.JPG
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IMG_8933.JPG
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With eyebrows #1 |
IMG_8934.JPG
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IMG_8935.JPG
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IMG_8936.JPG
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IMG_8937.JPG
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With eyebrows #2 |
IMG_8938.JPG
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IMG_8939.JPG
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IMG_8940.JPG
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IMG_8941.JPG
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With eyebrows #3 |
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IMG_8942.JPG
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IMG_8943.JPG
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IMG_8944.JPG
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IMG_8945.JPG
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IMG_8946.JPG
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IMG_8947.JPG
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IMG_8948.JPG
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IMG_8949.JPG
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With eyebrows #4 |
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IMG_8950.JPG
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IMG_8951.JPG
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IMG_8952.JPG
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IMG_8953.JPG
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IMG_8892.JPG
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IMG_8893.JPG
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IMG_8894.JPG
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IMG_8895.JPG
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Sculpting the full size 3D head |
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IMG_8897.JPG
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IMG_8903.JPG
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IMG_8904.JPG
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IMG_8905.JPG
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Showing a rough idea of the overlapping plates approach that should allow us to change the shape of her smile...this is subject to some refinement... |
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IMG_8954.JPG
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IMG_8955.JPG
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IMG_8846.JPG
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IMG_8847.JPG
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Lower leg and calf |
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Knee joint superimposed over knee |
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IMG_8848.JPG
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IMG_8849.JPG
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IMG_8850.JPG
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IMG_8851.JPG
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profile view |
Showing how linkage allows for full folding |
fully open |
Upper arm/shoulder piece |
IMG_8852.JPG
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IMG_8853.JPG
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IMG_8854.JPG
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IMG_8855.JPG
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Upper arm/shoulder piece |
Cut pieces from patterns |
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IMG_8856.JPG
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IMG_8857.JPG
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IMG_8858.JPG
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IMG_8859.JPG
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Torso and neck |
Eye test-painted on inside of clear hemisphere |
Eye test-painted on inside of clear hemisphere |
IMG_8860.JPG
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IMG_8861.JPG
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IMG_8862.JPG
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IMG_8863.JPG
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Eye test-painted on inside of clear hemisphere |
Eye test-painted on inside of clear hemisphere |
Eye test-painted on flat white plateau, then placed in clear hemisphere |
Eye test-painted on flat white plateau, then placed in clear hemisphere |
IMG_8864.JPG
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IMG_8865.JPG
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IMG_8866.JPG
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IMG_8867.JPG
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Eye test-painted on flat white plateau, then placed in clear hemisphere |
Eye test-painted on flat white plateau, then placed in clear hemisphere |
Eye test-painted on flat white plateau, then placed in clear hemisphere-slightly different paint job |
Eye test-painted on flat white plateau, then placed in clear hemisphere-slightly different paint job |
IMG_8868.JPG
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IMG_8869.JPG
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IMG_8870.JPG
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IMG_8871.JPG
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Eye test-painted on flat white plateau, then placed in clear hemisphere-slightly different paint job |
Eye test-painted on flat white plateau, then placed in clear hemisphere-slightly different paint job |
Same as previous photo, but with clear material taking up the hoolow space... |
Same as previous photo, but with clear material taking up the hoolow space... |
IMG_8872.JPG
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IMG_8873.JPG
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IMG_8874.JPG
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IMG_8875.JPG
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Same as previous photo, but with clear material taking up the hoolow space... |
Same as previous photo, but with clear material taking up the hoolow space... |
Clear hemisphere, flate plateu insert, reverse-painted hemisphere |
oodles of metal stock for truss, skeleton |
IMG_8876.JPG
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IMG_8877.JPG
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IMG_8879.JPG
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IMG_8880.JPG
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Curved pieces for truss |
Spread for a rough approximation of truss curvature/form |
Torso armature |
Torso and pelvis armatures |
IMG_8881.JPG
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IMG_8882.JPG
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IMG_8883.JPG
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IMG_8884.JPG
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Upper arm parts |
Joint parts |
Pulleys-modified for quick rope changing |
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IMG_8886.JPG
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IMG_8888.JPG
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IMG_8889.JPG
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IMG_8890.JPG
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A beautiful tableful of parts: elbow joints, knee joints, head pivots |
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IMG_8891.JPG
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IMG_8823.JPG
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IMG_8824.JPG
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IMG_8825.JPG
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Shoulder, ankle joints |
Planning it all out |
laying patterns for cutting |
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IMG_8826.JPG
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IMG_8827.JPG
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IMG_8828.JPG
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IMG_8829.JPG
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cutting pieces from patterns |
raw pieces to be glued into 3D |
gluing 'em up |
torso |
IMG_8830.JPG
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IMG_8831.JPG
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IMG_8832.JPG
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IMG_8833.JPG
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head sculpture-early stages |
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IMG_8834.JPG
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IMG_8836.JPG
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IMG_8837.JPG
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IMG_8838.JPG
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Parts to make parts |
IMG_8839.JPG
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IMG_8840.JPG
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IMG_8841.JPG
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IMG_8842.JPG
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IMG_8843.JPG
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IMG_8844.JPG
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IMG_8845.JPG
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IMG_8771.JPG
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IMG_8772.JPG
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IMG_8773.JPG
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IMG_8774.JPG
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IMG_8775.JPG
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IMG_8776.JPG
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IMG_8777.JPG
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IMG_8778.JPG
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IMG_8779.JPG
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IMG_8780.JPG
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IMG_8781.JPG
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IMG_8782.JPG
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IMG_8783.JPG
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IMG_8785.JPG
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IMG_8786.JPG
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IMG_8787.JPG
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IMG_8788.JPG
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1/4 scale mockup |
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IMG_8789.JPG
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IMG_8790.JPG
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IMG_8791.JPG
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IMG_8792.JPG
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IMG_8793.JPG
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IMG_8794.JPG
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IMG_8795.JPG
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IMG_8796.JPG
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IMG_8797.JPG
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IMG_8798.JPG
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IMG_8799.JPG
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IMG_8800.JPG
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IMG_8801.JPG
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IMG_8802.JPG
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IMG_8803.JPG
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IMG_8804.JPG
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IMG_8805.JPG
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IMG_8806.JPG
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IMG_8809.JPG
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littlegiantfullbody.jpg
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final truss-001 copy.jpg
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final truss-002 copy.jpg
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final truss-003 copy.jpg
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final truss-004 copy.jpg
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IMG_8737.JPG
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IMG_8738.JPG
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IMG_8739.JPG
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IMG_8740.JPG
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Fabric choices, full scale, showing draping |
Fabric choices, full scale, showing draping |
Fabric choices, full scale, showing draping |
Fabric choices, full scale, showing draping |
IMG_8741.JPG
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IMG_8742.JPG
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IMG_8743.JPG
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IMG_8744.JPG
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Fabric choices, full scale, showing draping |
Fabric choices, full scale, showing draping |
Fabric choices, full scale, showing draping |
Fabric choices, full scale, showing draping |
IMG_8745.JPG
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IMG_8746.JPG
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IMG_8747.JPG
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IMG_8748.JPG
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Fabric choices, full scale, showing draping |
Fabric choices, full scale, showing draping |
Working out joints in 1/4 scale |
Working out joints in 1/4 scale |
IMG_8749.JPG
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IMG_8750.JPG
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IMG_8751.JPG
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IMG_8752.JPG
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1/4 scale shoe patterning |
1/4 scale shoe patterning |
Working out joints in 1/4 scale |
Working out joints in 1/4 scale |
IMG_8753.JPG
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IMG_8754.JPG
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IMG_8755.JPG
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IMG_8756.JPG
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Working out joints in 1/4 scale |
Working out joints in 1/4 scale |
Working out joints in 1/4 scale |
Working out joints in 1/4 scale |
IMG_8757.JPG
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IMG_8758.JPG
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IMG_8759.JPG
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IMG_8760.JPG
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Working out joints in 1/4 scale |
Working out joints in 1/4 scale |
Working out joints in 1/4 scale |
patterning torso in 1/4 scale |
IMG_8761.JPG
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IMG_8762.JPG
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IMG_8763.JPG
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IMG_8764.JPG
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roughing in the head |
eye form insert for sculpture |
designing her inner armature |
designing her inner armature |
IMG_8765.JPG
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IMG_8766.JPG
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IMG_8767.JPG
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IMG_8768.JPG
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designing her inner armature |
designing her inner armature |
designing her eye mechs |
designing her eye mechs |
IMG_8769.JPG
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3110screen snap.jpg
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3110screen snap2.jpg
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forklift_and_ truss3.jpg
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designing her eye mechs |
Basic truss/support structure (w/ faux trusses up main boom) |
Basic truss/support structure (w/ faux trusses up main boom) |
Basic truss/support structure (w/ faux trusses up main boom) |
forklift_and_ truss4.jpg
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forklift_and_ truss5.jpg
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forklift_and_ truss6.jpg
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forklift_and_ truss7.jpg
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Basic truss/support structure (w/ faux trusses up main boom) |
Basic truss/support structure (w/ bare main boom) |
Basic truss/support structure (w/ bare main boom) |
Basic truss/support structure (w/ bare main boom) |
forklift_and_ truss8.jpg
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IMG_8710.JPG
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IMG_8717.JPG
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Basket and truss003.jpg
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Basic truss/support structure (w/ bare main boom) |
115% Head, full size printout (dark green eyes, med brown brows) |
120% Head, full size printout (original eyes and brows) |
Preliminary designs for upper support truss |
Basket and truss02.jpg
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Fork Man Basket and truss.jpg
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h115b100.jpg
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med brn brows.jpg
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Preliminary designs for upper support truss |
Preliminary designs for upper support truss |
115% Head, 100% Body w/ dk grn eyes, med brn brows |
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dk brn brows.jpg
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lt brn brows.jpg
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dk grn.jpg
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MVI_8661r.MOV
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Dark Green eyes |
1/5 scale Mockup Test: Marionetted Walking |
MVI_8662r.MOV
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MVI_8663r.MOV
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MVI_8669r.MOV
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MVI_8670r.mov
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1/5 scale Mockup Test: Marionetted Walking |
1/5 scale Mockup Test: Marionetted Walking |
1/5 scale Mockup Test: Marionetted Waking/getting up |
1/5 scale Mockup Test: Marionetted Waking/getting up |
MVI_8674r.MOV
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MVI_8675r.MOV
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MVI_8677r.MOV
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MVI_8679r.mov
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1/5 scale Mockup Test: Marionetted Waking/getting up |
1/5 scale Mockup Test: Marionetted Waking/getting up |
1/5 scale Mockup Test: Marionetted Head turning |
1/5 scale Mockup Test: Putting package into container |
MVI_8682r.mov
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MVI_8683r.mov
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MVI_8684r.MOV
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MVI_8685r.MOV
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1/5 scale Mockup Test: Putting package into container |
1/5 scale Mockup Test: Putting package into container |
1/5 scale Mockup Test: Putting package into container |
1/5 scale Mockup Test: Putting package into container |
tcslilgiantbod-50wood.jpg
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tcslilgianthead-50wood.jpg
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h120b100rn.jpg
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h100b100.jpg
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Now with 50% less Woodgrain! |
Now with 50% less Woodgrain! |
120% head, 100% body, with round neck on dress |
100% Head, 100% Body |
h110b100.jpg
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h120b100.jpg
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h125b100.jpg
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h130b100.jpg
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110% Head, 100% Body |
120% Head, 100% Body |
125% Head, 100% Body |
130% Head, 100% Body |
h100b90.jpg
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h110b90.jpg
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h120b90.jpg
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h125b90.jpg
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100% Head, 90% (reduced in height) Body |
110% Head, 90% (reduced in height) Body |
120% Head, 90% (reduced in height) Body |
125% Head, 90% (reduced in height) Body |
h130b90.jpg
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h100b80.jpg
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h110b80.jpg
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h120b80.jpg
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130% Head, 90% (reduced in height) Body |
100% Head, 80% (reduced in height) Body |
110% Head, 80% (reduced in height) Body |
120% Head, 80% (reduced in height) Body |
dk blu.jpg
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grey.jpg
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lt blu.jpg
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tcslilgiantfullbod1.jpg
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Dark Blue eyes |
Grey eyes |
Light Blue eyes |
Full Body; first go-round |
tcslilgianthead1.jpg
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human head-body proportions.jpg
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beforemount+trusswork.jpg
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IMG_8656.JPG
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Head and Face; first go-round |
Natural human head-body proportions |
Pre-viz scale mockup of Little Giant against Telehandler. Next, will present what mount and trusswork will look like in hiding telehandler arm |
Starting to mock up (in 1/5th scale), find pick points, figure truss size, number of ropes needed |
IMG_8657.JPG
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IMG_8658.JPG
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IMG_8659.JPG
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IMG_8660.JPG
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Starting to mock up (in 1/5th scale), find pick points, figure truss size, number of ropes needed |
Starting to mock up (in 1/5th scale), find pick points, figure truss size, number of ropes needed |
Starting to mock up (in 1/5th scale), find pick points, figure truss size, number of ropes needed |
Starting to mock up (in 1/5th scale), find pick points, figure truss size, number of ropes needed |
IMG_8635.JPG
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IMG_8636.JPG
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IMG_8637.JPG
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IMG_8638.JPG
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Telehandler with 18' 9" reach (from ground to top of forks) |
Body of Telehandler is already half grey; vinyl applques will take it rest of the way |
The forks on which we will mount our Marionette truss, raising above and hanging below |
In a lowered position. |
IMG_8639.JPG
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IMG_8642.JPG
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IMG_8643.JPG
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IMG_8644.JPG
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Full up |
Forks auto-level when changing arm height |
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IMG_8645.JPG
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IMG_8646.JPG
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Last updated: 5/20/10